Bolted Steel Tanks chosen for its high resistance properties in new natural gas-fired electricity plant.

Project brief:

Reliant Solutions was contracted to design, fabricate and construct two new holding tanks measuring 775m3 and 875 m3 as part of a new natural gas-fired electricity plant to contain its raw water and demineralised water. The plant, made up of two 50 megawatt GE gas turbines, is designed to meet electricity demand at peak periods as well as provide a baseload when wind or hydro generation was low.

How RELIANT SOLUTIONS DELIVERED a world-class solution:

Demineralised water is ultra-pure, it is produced by a process of removing sands and minerals from the water. This ultra-pure water is then directly injected into the gas turbine combustion area increasing the power output of the gas turbines.

Our Epoxy coated bolted steel tanks were chosen due to its chemical corrosion and excellent abrasion resistance properties for storage of demineralised water. Concrete is particularly vulnerable when in contact with demineralised water (acid attack of granulated and leaching of lime in particular – aggravated by the porosity of the concrete). Only inert materials are appropriate for the storage of demineralised water. We constructed an epoxy coated steel floor over our concrete foundation. This solution is intended to protect the concrete bottom which acts as a seating for the tanks, thus avoiding the need for protection resins, which require regular renewal (maintenance problem).

The Raw Water tank featured our standard concrete foundation with a specially painted grey geodesic dome roof to match the surrounding infrastructure.

Learn more about how we have the perfect solution for high aggressive liquid containment or read more about our projects.

By the numbers:

Tank #1

APPLICATION
Raw Water
DIAMETER
11.95m
LOCATION
North Island, New Zealand
HEIGHT
8.36m
CAPACITY
875m3
NO. OF BOLTS:
7560

Tank #2

APPLICATION
Demineralised Water Tank
DIAMETER
11.1m
LOCATION
North Island, New Zealand
HEIGHT
8.36m
CAPACITY
755m3
NO. OF BOLTS:
12,190

Benefits of Reliant Solutions Approach:

One Company for the complete project
Better control
Control over timelines and budgets
Less Risk
Turnkey services from approval drawings to tank testing
Faster Construction
Glass Fused to Steel tanks have the lowest total life cycle cost compared to concrete & welded
Specific tank designs, options and accessories to meet customer needs